More fiberglass fun – Cowl and baffles.

4 hours.

Not a complete balls-up, no, but close enough. Yesterday I finished the lower cowl inlet baffles. Almost. I still need to cut away some extra airseal that blocks a portion of the snorkel intake, but other than that, I’m done with airseal. I hope. That’s the good news.

The not so good news is that I decided to move on to filling the pinholes in the pepto-pink lower cowl. Of course I cocked it up, because I failed to remember one simple thing: The resin mix is supposed to be applied to the surface with a squeegee, not just slathered on with a brush. I should also have cleaned the surface with acetone, then soap and water before applying. So now I get to sand off a bunch of resin and redo it. Fortunately, I didn’t do the whole thing, just the front third, but it’s still a pain and a lesson in attending to detail.

Since that was going to have to wait for another solid block of time, I decided to finish the heat muff install. When I received the heat muff, one of the lock nuts on the through-rods didn’t have threads in it. I got some replacements from the manufacturer, and that is now installed. I also cut and attached the SCAT tubing to the muff, the heater box, and the baffle vent. OK, that last part still needs to have the hose clamp tightened, but it’s pretty much done.

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