{"id":918,"date":"2012-12-20T05:38:12","date_gmt":"2012-12-20T05:38:12","guid":{"rendered":"http:\/\/stjohn.openbar.com\/airplane\/?p=918"},"modified":"2012-12-20T05:38:12","modified_gmt":"2012-12-20T05:38:12","slug":"more-control-cable-work","status":"publish","type":"post","link":"https:\/\/stjohn.openbar.com\/airplane\/?p=918","title":{"rendered":"More control cable work."},"content":{"rendered":"<p>9 hours.<\/p>\n<p>I owe you a report from the last two sessions, which were on 12\/1 and 12\/2, and 12\/15 and 12\/16.   The week of 12\/4, we went to Florida for vacation, and nothing got done.   Upon returning, I did some work on control brackets.   Turns out my fancy bracket that I made for the purge valve cable isn&#8217;t going to work, because there&#8217;s no threaded part where the engine-side end of the cable is.  What I&#8217;m doing is using a piece of angle, which will allow me to hold the cable in place with an Adel clamp.<\/p>\n<p>The other thing I did was fiddle around a lot with cable routing.   Supposedly the 51&#8243; and 52&#8243; cables from Van&#8217;s should work for the mix and throttle, but I wasn&#8217;t exactly sure about that, so I ordered the 60&#8243; ones. Those, I&#8217;m sure, can be routed to where they need to be on the throttle quadrant.   On the engine side, it was pretty interesting.  I wish someone had told me I could have had AFP reverse the mixture direction, because if that had happened, there&#8217;d be no danger of interference between the cables, arms or hardware.   Maybe on the next plane I build.  Lol.  Anyway, I was able to find positions for the cables that allows the arms to move freely and not interfere through their entire range of travel, and that&#8217;s a good thing.  Unfortunately, I&#8217;m looking at running those things fairly close to the exhaust pipes, so good thing I&#8217;ve got heatshields, both the solid kind that clamps to the pipe and some of the cloth-type stuff that can wrap around the cables.<\/p>\n<p>With that solved, it was time to make some bracket, which meant more steel.   I&#8217;ve more or less made my peace with steel, other than the fact that it burns up bandsaw blades like crazy.    I first mocked up the brackets out of .032 aluminum, just to get the angles and holes right, then hammered the mockup flat to use as a template on the steel, which reminds me:  Superior Air Parts, you bastards, why couldn&#8217;t you have made the bolt spacing for engine brackets on your cold-air sump the same as on the Lycoming sumps?  Huh?   If it wasn&#8217;t for that, there&#8217;s a good chance one of the stock Van&#8217;s brackets would have worked.<\/p>\n<p>It wasn&#8217;t all bad, I was able to obtain a PDF of the dimensioned drawing of the bottom of the sump, and from that I was able to drill the mounting holes in my fabbed steel brackets fairly easily.   Of course, I didn&#8217;t have any of the hardware necessary to attach anything, so I had to make a fairly severe ACS order.  In that order, I got 3 more of the firewall eyeballs (which I&#8217;ll have to drill out to fit the fat green marine-style Van&#8217;s cable), a bunch of rod-end bearings, and some other bits and pieces, including the 2&#215;1\/8 angle I&#8217;ll need to fabricate the quadrant-side bracket.   If I can ever get away from work, the remodel, and my recovering dog (long story, and not a good one), I should be able to finish up the control systems.<\/p>\n<p>Oh, and I&#8217;ve also ordered all the hoses I need from PHT, so I should be able to rock out all the engine plumbing as well.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>9 hours. I owe you a report from the last two sessions, which were on 12\/1 and 12\/2, and 12\/15 and 12\/16. The week of 12\/4, we went to Florida for vacation, and nothing got done. Upon returning, I did some work on control brackets. Turns out my fancy bracket that I made for the [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spay_email":""},"categories":[5],"tags":[66,64,21,65],"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/posts\/918"}],"collection":[{"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=918"}],"version-history":[{"count":1,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/posts\/918\/revisions"}],"predecessor-version":[{"id":919,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=\/wp\/v2\/posts\/918\/revisions\/919"}],"wp:attachment":[{"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=918"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=918"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/stjohn.openbar.com\/airplane\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=918"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}