Pin the Tail on the Airplane

6 hours.

Last night I loaded the Xterra with all the leftover bits and pieces that didn’t get moved last weekend. All the hardware, the small kit parts, various things in various boxes and the elevator push tube all went up to OXR with me this morning. I spent about an hour unpacking and organizing, and intermittently chatting with folks who stopped by. I met my other hangar mate Scott, and I met Jim, who owns the hangar and seems to know pretty much everything about the airport, and is a vast wealth of knowledge about experimental aircraft in general. Once I’d shuffled things around a bit, I committed to installing the empennage, because it’s another one of those things I don’t want to have on shelves or leaning against something.

20130511-194527.jpgHere, I’ve got the horizontal stabilizer and elevators installed. I had actually forgotten to do a rivet on the HS when I rebuilt the front spar attach bracket, so I did that today. The vertical stabilizer and the rudder also went on, but I have to torque the bolts on the rudder. Also, I need to find the linkage for the tailwheel chain, otherwise steering is going to be interesting. Once I got everything installed, I discovered that the layers of paint on the elevator tips brings it into contact with the tip on the HS. Same with the rudder and VS, so there will be some sanding in the near future. It’s not too bad though, and everything else seems to be pretty good.

20130511-194542.jpgHere’s a shot of all the roommates: The Luscombe, the RV9, and my -7.

 

20130511-194554.jpgThe last thing I did today was connect the push tube back up to the bellcrank. The stick now operates the elevators, and that is as it should be.

Next time, I need to remember to bring an extension cord and a power strip.

Moving Day, Part 2 cont’d.

Some photos from Dave – Loading, loaded, and unloading:

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I like to move it move it. Moving Day, Part 2

4.5 hours.

Moved!

David arrived at 8AM this morning and we drove the loaded truck up to Oxnard. This was not a fast trip, and the seams in the 405 freeway are exactly the same distance apart as the distance between the front and back wheels, so anything over 40mph made the truck bounce like mad. Once we got to the 101, it was much better, but it was still slow going.

Once at the Oxnard airport we made our way to hangar C38, where my plane is now getting to know its new roommates; a yellow Luscombe and an RV-9 slider under construction.

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I like to move it move it: Moving Day part 1

7.5 hours.

Today is The Big Day, Part 1:   Moving to the airport.   This morning, I finished up the crotch strap bracket on the left side.   The right side, not so much.   I didn’t even get into it because I knew it’d take far longer than I had, and I wanted to transport the airplane with the interior assembled.    So I finished up the bracket, then started prepping the house for the impending load-out.

20130504-105023.jpgThis RV7 stands 7’2″ wide from axle nut to axle nut.  The garage doors are nearly 8 feet wide, but the issue is the hot water heater stand.   It pokes out into the space about a foot.  What it does is reduce the available pathway from around 8 feet to 7’1″ and that’s a showstopper.   So being clever (never confuse clever with smart.), I jacked up the heater stand, took off the inside legs, and supported it with jack stands.  This allowed the right wheel enough room to get the camel through the eye of the needle.

20130504-105102.jpgThis might look unsafe, but it’s not; there are huge metal straps holding the tank against the wall.

20130504-105123.jpgRemoving the washer, dryer, and guest house range revealed the mess the guys left when they demoed the bedroom walls.   Nasty.

David arrived at 11am, and when I finished getting crap out of the way and zipping up the interior, we headed over to Marina Boat and RV storage to pick up the cube truck.   I had originally booked a 22′ truck with a lift gate.  This one is a 24 footer;  and we definitely needed the extra two feet.

20130504-120539.jpgThis is without a doubt the largest vehicle I have ever driven.   I need to look up the stats, I don’t know if they were supposed to rent me this without a CDL.   But oh yes, it has a lift gate.

Paulus and Ellen arrived around 1:30 and with both Paulus and Dave helping, we got the tool chest, the workbench and the plane onto the truck in less than an hour, mostly thanks to that lift gate.  The lift gate is both brilliant and dangerous: It has the potential to mangle appendages, crush bones, pinch skin, and ruin your stuff.   David said that on a film set, something like 30% of all injuries are caused by folding lift gates like the one on this truck.  Whatever, it’s totally worth the risk.   That thing is genius.     The tool chest and workbench were just a warmup for the main event: the fuselage.   That was interesting.   We had to make lots of weird little turns to get the thing out of the shop and into position where it could roll toward the little garage.   At least I didn’t have to knock the wall down to get the thing out.  Some builders have.

GPS_TestOnce the ship was under open sky,  I fired up the avionics.    This has plagued me for months:   Did I wire the ARINC429 communication between the EFIS and the GNS430 correctly?   Did I install the GPS antenna properly?   For the first time since I’ve owned it, the GNS430 locked on to a satellite constellation and began speaking to the EFIS, so yeah, I’m awesome.

20130504-193443.jpgWith tests complete, we started rolling the plane toward the lift gate.   Shelley took some shots, which is nice, because I wasn’t about to stop and do it.   At this point, we’ve just made it past the hot water heater.

20130504-193507.jpgLining up on the exit…

20130504-193518.jpgMoving forward, at a pace reminiscent of the giant crawler NASA used to move the Shuttle to the launch pad.

20130504-193533.jpgThe lift gate made this dead easy.   All we had to do was get the main gear as far forward as we could, then I lifted the tail while David raised the gate.  After that, it just rolled right in.   This is why you use the Penske trucks instead of the U-Haul: there are no wheel wells or fuel tube humps to deal with.   The truckbed is flat and made of wood, so you can do things like screw 2×4’s into it with deck screws.

The rest of it was what Dave called “Tetris: Homebuilt Aircraft Level.”   The rest of it was us loading, strapping, and securing.   Oh, and we forgot the prop, so we had to shuffle some things once we remembered the giant wooden prop box skulking in the corner of the shop.

We knocked off around 5 and buttoned up the truck.   I had dinner, walked the giant furface you see in the first pic, then put everything back that I’d extracted from the garage earlier to make way for the airplane.   Now I’m beat, my feet hurt, and I’m going to go sit in the hot tub.   Tomorrow, we hit the road at 8:00AM.

Strapped.

1.5 hours.

I got my crotch strap kit from Van’s today. This allows you to put the 5th poin of a 5 point harness in below the seat pan. Kits shipped after 08 had them included but I only figured out I needed it last weekend.

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These go between the seat ribs exactly where I stuffed a big wiring bundle, so some trimming was necessary. The left side is drilled and deburred, and I’ll rivet it in tomorrow.

Ready to move!

12 hours.

That’s right, yesterday and today, twelve hours. Putting on and taking off those covers is time-consuming, and along the way I discovered a bunch of little tasks I’d blown off until later. Well, later is now. So as I went along, I remade the right side fuel line so it fits better with the cover panel, I moved the Adel clamp on the return line under the tunnel cover, and I dressed the antenna cables on the left side. I’ll need to do the left fuel line as well, I think, but I have something there that works.

Mostly I wanted to get everything bolted, screwed, taped, and riveted onto the airplane that I could, to facilitate transportation to the hangar. There are about million things I’m going to have to box up and move or otherwise account for. If it’s on the airplane, installed where it’s supposed to go, I don’t have to worry about finding it later. A good part of that activity was installing the interior. Last night when I quit, I realized I’d have to install a lot of little Velcro hook disks to hold the carpet backing.. The instructions say you can rivet them to the floor panel or you can drill the holes out to 5/32 and use existing floor panel screws to attach them. I took the easy way out and drilled them out to 5/32.

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As you can see, there are a lot of screws.

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I didn’t take a lot of pictures of me installing all the Velcro. That’s boring. This is a shot of the Classic Aero Designs interior, installed, with carpeting, side panels, seats, the whole works. Now it looks almost like a real airplane!

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Another view. This thing is now much more fun to sit in and make airplane noises.

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This is the baggage compartment, looking aft between the seats. Putting the ‘mental’ in ‘experimental.’

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Cowling on, canopy on, all skins done, ready for the move to OXR.

There are a few squawks I need to take care of:

1: Fuel pump overflow tube (yes, I still haven’t gotten to that)
2: Anti-chafe for the cabin heat tubing, like UHMW tape
3: End hardware for canopy side hinge pins.
4: Order 5-point restraint system
5: RTV around baffles, baffle-engine case interface, blast tube fittings

And eventually, I’ll get all the posting options right.

Testing my posting options so you get a little more info instead of a spammy clickbait-looking thing.

More interior assembly

2 hours.

I suppose I can have confidence in the fact that since it’s so difficult to put together, it shouldn’t come apart that easily.

Putting in more covers with their untold hundreds of screws in preparation for carpeting.

Cover panels

1 hours.

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Putting all the covers on for the rest of the interior install and prep for the move.

Wings done! Really.

2 hours.

Wings are ready for move to the hangar. Cleaned up/fastened some wiring, perma-mounted the flaps, switched the shop back into fuselage mode.

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